Circuit Board HALT Testing Case Study

HALT Test Setup on Circuit Boards
HALT Test Setup on Circuit Boards

Customer Goal

A customer approached DES looking to perform Highly Accelerated Life Testing (HALT) on a new circuit board design.  DES and the customer agreed to test the circuit boards using DES’s traditional HALT test procedure which calls for hot/cold temperature steps followed by rapid temperature ramping, vibration steps and combined temperature and vibration stresses.  HALT testing on electrical componentry is quite common across industry to expose design weaknesses; both mechanical and electrical (What is HALT and Why Perform HALT?).  Typical failures include poor solder connections, overheating, component failure, etc. (What Kind Of Failures Occur During HALT?)

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