DES Increases Combined Temperature & Vibration Testing Capabilities

Vibration Testing - Delserro Engineering SolutionsVibration Testing - Delserro Engineering SolutionsDES added another larger AGREE Chamber to perform Combined Temperature and Vibration Testing. This gives DES additional capability to perform combined environmental testing on larger products. DES has performed Combined Temperature and Vibration Testing on car engine sensors, helicopter sensors and outdoor heavy industrial products. Some of the test specifications include MIL-STD-810 and General Motors GMW 3172.

The Equipment Capabilities Are:

  • Combined shock or sinusoidal, random, mixed mode vibration and temperature
  • Temperature range from -80°C to +180°C (-112°F to +356°F)
  • Temperature rate of change up to 20°C/minute
  • 9 cubic feet interior work space, cvo

To learn more about our combined temperature and vibration testing services, visit our website, and be sure to contact us if you would like to find out how our services can work for your products.

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Sinusoidal Vibration Testing

Sinusoidal or Sine Vibration Testing is one of the more common types of vibration testing services performed by vibration test labs. See Sinusoidal Vibration Basics to learn more about vibration fundamentals. A primer containing a more technical explanation on sinusoidal vibration testing can be found in our blog article Sinusoidal and Random Vibration Testing Primer. The types of Sinusoidal Vibration Testing are Sine Sweep Vibration Testing, Sine Dwell Vibration Testing, and Sine-on-Random Vibration Testing.

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Three Axis Vibration Testing

Most vibration test specifications require vibration testing along 3 orthogonal axes.  Vibration testing using most ElectroDynamic (ED) Shakers is performed 1 axis at a time. However the orientation of the ED shaker or the Device Under Test (DUT) can be changed to complete testing along all 3 orthogonal axes.

Many ED shakers can be rotated and connected to a horizontal table called a slip table,

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Classical Shock Testing

Classical shock testing consists of the following shock impulses: half sine, haversine, sawtooth, and trapezoid.  Pyroshock and ballistic shock tests are specialized and are not considered classical shocks. Classical shocks can be performed on Electro Dynamic (ED) Shakers, Free Fall Drop Tower or Pneumatic Shock Machines. The parameters required to define a shock test are peak acceleration expressed in G’s or m/sec^2, shape of the impulse, and duration in milliseconds.  A classical shock impulse is created when the shock table changes direction abruptly.  This abrupt change in direction causes a rapid velocity change which creates the shock or acceleration impulse.

Figure 1.  Shock Test by DES
Figure 1. Shock Test by DES

Classical shocks are applied along one direction and one axis at a time.  Most specifications require the product to be shocked in both the positive and negative directions along each axis.  If shock tests are performed on an ED shaker, the shaker can reverse polarity and perform the shock along both directions of each axis without rotating the fixture and specimen.  When performing shock testing on a shock machine, the machine can only apply shock in one axis and one direction.  The fixture and specimen must be rotated to apply shocks along different directions and axes.

A typical shock test setup using a pneumatic shock machine is shown in Figure 1.  DES can also perform shock testing using an ED shaker and drop tower.

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Recent Testing Projects

We had many interesting test projects at Delserro Engineering Solutions this past month:

  • We completed a Pyroshock test on our Mechanical Impact Pyroshock Simulator (MIPS) on equipment that will fly into outer space.
  • On the other end of the altitude spectrum, we completed environmental testing of components that will be used in submarines to MIL-E-917.  MIL-E-917 is a military specification for Naval shipboard electric power equipment.
  • In the middle of the altitude range, we performed combined temperature and vibration testing on sensors that will be used in automobile engines to specification GMW 3172.  GMW 3172 is a General Motors Specification for electronic component durability.

The following is a sample of some additional testing projects we have completed recently:

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Sinusoidal and Random Vibration Testing Primer

The most common types of vibration testing services conducted by vibration test labs are Sinusoidal and Random.  This primer is an explanation of the typical requirements found in vibration test specifications and the parameters used to control the vibration tests.  Both types of vibration tests are used to evaluate products for ruggedness, durability and to expose vibration defects.

See Sinusoidal Vibration Basics to learn more about vibration fundamentals.

See Sinusoidal Vibration Testing to learn more about the different types of sinusoidal vibration testing.

Examples of vibration test videos can be found on our YouTube page.

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Lead Free Solder Reliability Issues and Test Methods

This article discusses the reliability challenges of switching over to lead-free solder and the test methods used to demonstrate reliability, written by Gary Delserro and published in Evaluation Engineering Magazine.  Click on the link to download the article in PDF, Lead Free Solder Reliability Issues & Test Methods.

Environmentally friendly is a term rapidly invading the electronics industry.

The electronic industry will be facing great challenges over the next few years as the solder used in electronic products is migrating toward lead-free.  This is being driven by mandates in Europe such as Waste Electrical and Electronic Equipment (WEEE) and Restrictions of Hazardous Substances (RoHS) and similar ones in Japan.  There also is a great deal of pressure in the US to do the same.

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Exposing Hard to Find Defects

This article discusses an abbreviated technique that uses the tools of HALT to expose hard-to-find defects in products returned by customers, written by Gary Delserro and published in Evaluation Engineering Magazine.  Click on the link to view the article in PDF, Exposing Hard to Find Defects.

How many times have your customers returned products or circuit boards with reported defects that you can’t find?  Every manufacturer experiences this situation at some time.  Your customer reports a problem in your product and sends it back to you.  You test the faulty product in your lab and the problem doesn’t occur. Sometimes you try to bend it or tap it against the table.  You may even try heating it in a chamber or with a heat gun or using a freeze spray.  Still the problem does not expose itself.

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